Milk Powder Fluid bed drying energy optimization with EA-SAS Drying

EA-SAS Drying feature: Milk powder Fluid bed drying energy optimization. Digital Twin functionality allow to optimize Drying process by:

1) Temperature control. EA-SAS Drying in real time gives optimal temperature set points to achieve drying process requirements with lowest energy consumption;

2) Supply air control via optimal ventilators real-time flow rate setting;

3) Balancing drying process in different drying section, in order to maximize Milk powder flow rate;

EA-SAS Drying is a Digital Twin and AI based solution designed to reduce energy consumption through continuous calculation of drying system product, water mass and energy balance also advanced automatic set points control. EA-SAS Drying does not require additional investments to infrastructure.

EA-SAS Drying as a service deliver 24/7 availability of Digital Twin solution without hardware changes and ROI less than 1 year.

What is the difference between Digital Twin and standard Control system (SCADA)?

Traditional control systems rely on data collection from equipment and PLC control logic, however human is responsible for setpoint decision and change. Digital Twin together with Artificial Intelligent based algorithms deliver setpoints to the PLC instead of operator. Optimized control Setpoints are delivered each minute, instead of humans with hourly delay.